PHOTOS (L-R): Heavy Industries, Evoke Concrete, Brian Cooley Click here for photo credits page

FROGBlog - 3D Foam Carving Central

Big Bird

Streamline Automation - Tuesday, May 01, 2012

A training project at our most recent FROG3D® install in Las Vegas saw a bird model scanned and then enlarged. Thought it was something worth crowing about. Get it? I said 'crowing' and this is a project involving a crow. Awesome.

Original model of bird ready to be scanned using the FROG3D system.Screen shot of bird scan created with the FROG3D system.Enlargement of bird milled using the FROG3D system.  Read more

Spotted Tail Goes To Washington

Streamline Automation - Monday, February 13, 2012

Another fine piece of work from Bollinger Atelier in Arizona. The crew there recently completely an enlargement of sculptor Glenna Goodacre's 'Spotted Tail Goes To Washington'. Bollinger Atelier used their FROG3D® system to scan a 16" maquette of the sculpture and then perfectly enlarge it to 8' using the system's toolpathing and 3D milling capabilities. The pics below show the final enlargement along with one of the individual pieces prior to assembly. Nice.

Bollinger Atelier's enlargement of Glenna Goodacre's 'Spotted Tail Goes To Washington'. Created with the help of the FROG3D foam carving system.Bollinger Atelier's enlargement of Glenna Goodacre's 'Spotted Tail Goes To Washington'. Created with the help of the FROG3D foam carving system.  Read more

The Phantom Warrior

Streamline Automation - Wednesday, February 01, 2012

The Phantom Warrior is the symbol of the III Corps, a corps of the US Army headquartered at Fort Hood, Texas. Symbolizing the power, strength and maneuverability of this heavy armored corps, the Warrior is a pretty impressive and intimidating character.

FROG3D® client Deep in the Heart Art Foundry was commissioned to create a huge bronze version of the Warrior to stand at the entrance of the III Corps' headquarters. The statue casts an impressive shadow to say the least. The pictures below show the final product, along with the foam enlargement of the piece, which served as a base for the molding process. Thanks to their FROG3D® system, Deep in the Heart is able to create their foam enlargements with an efficient process that offers perfect scale and accuracy. Just sayin'.

I bet this mascot could beat up your mascot.

The Phantom Warrior, created by Deep in the Heart Art Foundry with help from the FROG3D foam carving system.A foam enlargement of the Phantom Warrior, created by Deep in the Heart Foundry with help from the FROG3D foam carving system. Read more

Deep in the Heart Art Foundry - Texas Tech Ring

Streamline Automation - Tuesday, January 17, 2012

Located in Bastrop, Texas, Deep in the Heart Art Foundry (DITH) has established a strong reputation for their phenomenal craftsmanship and large-scale work.  They are a full service foundry that can take care of everything from project conception to installation, with stunning results.

DITH have generously shared production photos from some of their recent projects. These photos not only show what DITH is capable of, but they also give a good overview of the process and the role that 3D foam carving plays early on. Deep in the Heart uses the FROG3D® foam carving system to create their enlargements in foam, which then serve as a foundation for the molding process.

The project below is an exact replica of the Texas Tech class ring, but just a bit bigger than you might expect. Standing over 6 feet tall and weighing approximately 2 tons, it's aptly nicknamed 'Two Tons of Tradition'. The shots below provide a glimpse into the process.

Check out DITH at their website www.deepintheheart.net, and look for more of their highlighted work here in the near future.

Foam enlargement (created using the FROG3D® system)...
Texas Tech Ring - Foam Enlargement

Prepping the foam...
Texas Tech Ring - Prepping the Foam

Creating the mold...
Texas Tech Ring - Creating the Mold

After patina...
Texas Tech Ring - Patina

Installation...
Texas Tech Ring - Installation

Check out the school's perspective in this videoRead more

Peter Woytuk Hits Broadway

Streamline Automation - Wednesday, October 26, 2011

New York is a BIG city, but these days Peter Woytuk's sculptures seem to be everywhere you look. That's because Peter's large scale sculptures are on display throughout the city as part of an impressive outdoor public installation hosted by the Morrison Gallery. Featuring 18 captivating sculptures including bulls, elephants and crows (and, fittingly, a few big apples), the installation includes works from throughout Peter's career.

Check out show details at www.woytuk.com.

The local CBS news station also featured the installation in this story.

Peter is not only an internationally renowned sculptor, but he's also directly involved in the foundry side of the business as well. The FROG3D® system is an important part of his team's sculptural enlargement and production processes. Peter enlarges his sculptures in foam using FROG3D® and then uses the enlargements as part of the casting process. As you can see below, many of the pieces featured in the Broadway installation we're created with the help of FROG3D®'s sculptural enlargement capabilities. We're proud to be associated with Peter and his fantastic art.

 Great Watering Can by Peter Woytuk. 9'H X 12'L in Bronze.Foam version of Great Watering Can created with the FROG3D CNC foam carving system.

The Arch: Bridging the Gap by Peter Woytuk. 10'H X 12'W in Bronze.Foam components of The Arch created using the FROG3D CNC foam carving system. Read more

3D Foam Carving for Sculptural Enlargement

Streamline Automation - Wednesday, September 14, 2011

As we've mentioned before, automated foam carving has proven to be a great tool for accurately enlarging sculptural work. We've helped a range of foundries, sculptors and enlargement houses implement efficient enlargement processes that pump out perfect enlargements in a fraction of the time of conventional processes.

Our friends at SculpturesPacific magazine recently asked us to put together an article that sheds some light on how automated foam carving and our FROG3D® system have revolutionized the field of sculptural enlargement. We were happy to oblige. The article appears in SculpturesPacific's most recent addition. Click on the magazine cover below to take a read. While you're at it, check out some of the other great content in the magazine - Jock and his team at the mag are doing some fantastic work.

 Read more

Big Foot Spotted in Thailand!

Streamline Automation - Wednesday, April 20, 2011

Artist Peter Woytuk and his team in Thailand are well known for their monumental sized projects, but this one is shaping up to take the cake. You know what they say about sculptures with big feet...
Peter Woytuk's team in Thailand work on a massive foot for their next monumental project. Read more

3D Laser Scanning for Sculptural Applications

Streamline Automation - Wednesday, December 22, 2010

Looking for a 3D laser scanner for artistic or sculptural applications? Our most recent article suggests a few things you should consider to ensure you get the right scanner for the job... Read more

Big birds are taking foam carving to new heights.

Streamline Automation - Sunday, October 10, 2010

We all try to make strides towards a more sustainable world, The Southeast Fall Creek Olympic Plaza community has gone beyond and made this a major focus in their design.  With the help of a local Vancouver artist, Myfanwy MacLoed, and Heavy Industries (http://www.heavyworld.com), these gigantic sparrows, known as ‘The Birds’, have made quite the landing. “The work attempts to highlight both the lighter and graver sides of what can happen when a non-native species (are) introduced to an environment, how the beauty of birds can sometimes mask their threat to biodiversity.” Thankfully this 3D foam carving project never required the droppings to be made as well!
The birdsw on location  Read more

A whale of an enlargement

Streamline Automation - Tuesday, August 24, 2010

So, after posting a foam carved replica of Yoda, we wanted to come back with a client project that has a bit of scale to really show the enlargement capabilities of automated 3D foam carving. But what could we show that illustrates that the system is capable of creating something as big as a whale? After racking our brains, we figured that this would be best illustrated with a big whale.
A whale enlargement created by Garage Graphics with the help of the FROG3D foam carving system Read more