Streamline Automation News Feed

Blog Post: Peter Woytuk's Sculptures Hit Broadway

Wed, 26 Oct 2011 19:49:00 GMT

Peter Woytuk's Sculptures Hit Broadway

New York is a BIG city, but these days Peter Woytuk's sculptures seem to be everywhere you look. That's because Peter's large scale sculptures are on display throughout the city as part of an impressive outdoor public installation hosted by the Morrison Gallery. Featuring 18 captivating sculptures including bulls, elephants and crows (and, fittingly, a few big apples), the installation includes works from throughout Peter's career.

Check out show details at www.woytuk.com.

The local CBS news station also featured the installation in this story.

Peter is not only an internationally renowned sculptor, but he's also directly involved in the foundry side of the business as well. The FROG3D® system is an important part of his team's sculptural enlargement and production processes. Peter enlarges his sculptures in foam using FROG3D® and then uses the enlargements as part of the casting process. As you can see below, many of the pieces featured in the Broadway installation we're created with the help of FROG3D®'s sculptural enlargement capabilities. We're proud to be associated with Peter and his fantastic art.

Case Studies: DragonXtreme

Thu, 13 May 2010 17:14:00 GMT

FROG3D® DELIVERS CUSTOM-MADE GROWTH TO DRAGONXTREME

CLIENT PROFILE

Dragonxtreme
Boynton Beach, Florida, USA
www.dragonxtreme.com
FROG3D® Application – Architectural Foam / Mold Making

DragonXtreme provides models, molds, prototypes and finished detail work to the architectural design market. Supporting architects, designers and those in the cast stone industry, DragonXtreme’s focus is on providing striking custom projects for its clients, without the lengthy turnaround typically associated with custom work.

When an architectural industry veteran went looking for a way to efficiently deliver custom architectural projects, he found the solution in FROG3D®. The result is DragonXtreme - a growing company that uses the power of the FROG3D® system to produce stunning architectural work and to make custom the norm.

THE CHALLENGE

BREAKING BOTTLENECKS
When it comes to architectural design and fabrication, it's fair to say that Joe McPeek has been around. With over 20 years of experience, his portfolio includes work on the US Capital and the Smithsonian, so he's no stranger to the world of architectural creativity. McPeek is also well versed in the challenges of running a successful architectural business. Whether it's meeting customer demands, producing creative projects or maintaining productivity and efficiency, he knows the pitfalls and limitations of conventional processes.

One of the most common challenges McPeek faced was turning out quality custom work with speed and efficiency. "Regardless of the size of the company, the interjection of a custom design has always slowed the internal process due to its deviation from the everyday operation," explains McPeek. "I saw it time and time again. The grunt work tied to the artistic side of custom design work always seemed to be a large bottleneck in getting custom designs efficiently through manufacturing." McPeek recognized this as a problem, but also as a significant opportunity. He realized that he could fill a considerable gap in the market if he could find a way to deliver custom projects efficiently, but without losing the creativity, detail and intricacy that the market demanded.

THE SOLUTION

WHERE ART AND AUTOMATION MEET
McPeek's search for a solution to automate and improve his processes led him directly to Streamline Automation. "The name that kept coming to the forefront in terms of architectural and artistic machining was FROG3D™," explains McPeek. "After reviewing CNC equipment manufacturers, from garage-based design tables with limited resources to the high end aerospace equipment with a minimum of 4 axes, it wasn't hard to make the decision to go with the FROG3D™ system. There isn't anything in the market that is designed to meet the artistic and architectural scope that we wanted. When you add in the rigidity of the mill and its size parameters, it really topples the scale to what others were offering. Even when placing systems of similar abilities to the FROG3D™ package, we would have to look at the used market to even come close to the pricing values of Streamline's FROG3D™."

For McPeek, the primary appeal of FROG3D™ is that it has been specifically designed for artistic and architectural applications, unlike many of the industrial-based machines that he researched. "Virtually every CNC manufacturer out there looks at the industry with a mechanical 2D view, so their machines' ability to create organic designs and architectural features is very limited," McPeek explains. "Streamline saw this and has developed their system around such creations. Their insight towards the artistic design has put them in the forefront of the technology and their support for expanding it is unprecedented in the market."

With FROG3D™ at the foundation of the business, DragonXtreme has found a powerful tool for delivering the kind of custom work that couldn't be efficiently produced with conventional processes. Whether it's for mold making, architectural reproduction or innovative architectural design, the combination of 3D laser scanning, advanced 3D modeling and editing, CNC milling and various creative finishing capabilities has taken them beyond traditional limitations.

THE BENEFITS

BRINGING CUSTOM TO CUSTOMERS
In McPeek's words, "FROG3D™ gives DragonXtreme the technology to make custom the norm and to speed the process from design to manufacturing. Complex designs are no longer weeks or months away from manufacturing. The process of modeling, approval and milling can all happen at an extremely fast pace. Modifications are easily made and re- milled with little effect to the timeline of the project. It has made moving from design to reality efficient."

For McPeek, the benefits go beyond the gains in productivity and efficiency. DragonXtreme's products also benefit. "With FROG3D™, the quality and detail of our products are unmatched," he says. "We can create designs in any size, and the detail is the same as when we had to rescale by hand. Details that were overlooked due to time constraints are now interpreted and placed in the design." He doesn't see it stopping there. While architecture has been his bread and butter, FROG3D™ promises even more for DragonXtreme. "Honestly, every day there is something that you can find that the system can do faster and better than was ever possible before," says McPeek. "We look at new markets every week and as word spreads on what we can provide here the interest level grows in how we can help support other industries and markets. The door is open to new ideas and we have the flexibility here to grow those ideas."

SUPPORT IN ALL THE RIGHT PLACES
In the end, although DragonXtreme has found the means to improve their products and processes, McPeek says he's been most impressed with the level of support that Streamline has provided. "Streamline tailored their training to our background and focused on what we needed to succeed. Their support has been A+ and every request has been handled with the utmost importance and speed. It may be cliché but when we purchased the equipment we really gained them as a partner that is concerned with our success and that actively pursues making our company better and more competitive. They have great people, great equipment and a belief that anything is possible."

With Streamline and FROG3D™ in their corner, DragonXtreme is showing that anything is possible, as they have been able to take the lead in delivering creative architectural work and can now tackle the kind of custom projects that used to cause concern.

Case Studies: Evoke Concrete

Thu, 13 May 2010 17:05:00 GMT

STREAMLINE MOLDS EVOKE CONCRETE'S SUCCESS

CLIENT PROFILE

Evoke Concrete
Calgary, Alberta, Canada
http://www.evokeconcrete.com/
FROG3D® Application - Mold Making / Themed Environments / Fine Art Replication

Evoke Concrete is an innovative concrete/GFRC company focused on creating products that set standards for creativity and quality. Their range of products includes new takes on the traditional, including countertops, sinks and fireplaces, along with innovative new products like decorative wall panels and architectural features.

Searching for a way to boost their productivity, their creativity and their business, Jason and Dallas Mantei partnered with Streamline Automation to create Evoke Concrete - a growing GFRC company that pushes the creative envelope and that's driven by the power of FROG3D®.

THE CHALLENGE

CONCRETE - THE HARD WAY
In 2006, cousins Dallas and Jason Mantei were running Heft Designs, a precast concrete company creating custom countertops and fireplaces. To create their products, they were building basic concrete molds using standard wooden forms - a process that many concrete companies would be familiar with. Companies running similar processes would also be familiar with the challenges they created for the Manteis.

"Our mold making processes were not only time consuming, which hurt our productivity, but they also limited the creativity and customization that could go into our work", Dallas explains. "We were still doing good work, but unless we contracted someone else to build us expensive custom molds, we couldn't always come up with the products and detail that our customers were asking for."

The Manteis faced the dual challenge of not only improving productivity and output, but also of finding a way to provide their clients with the kind of creative concrete work they were looking for - and some they wouldn't quite expect. That's when the Manteis connected with Streamline Automation.

THE FROG3D™ ADVANTAGE
Recognizing the quality of their work and looking to build a concrete business around their FROG3D™ foam carving system, Streamline Automation approached the Manteis about the possibilities of a partnership. It didn't take long for the Manteis to see the potential.

"When I heard that foam played a key role in the process I was skeptical at first", Jason explains. "But seeing the things that FROG3D™ and the QuickMold™ process could do, I was sold. I could see the system really making a difference in what we were doing and how we were doing it". Evoke Concrete was officially born.

THE SOLUTION

BREAKING THE CONCRETE MOLD
Over a year after Evoke's inception, the Manteis and Streamline have built the beginnings of an innovative concrete/GFRC business around the FROG3D™ system.

"From a process perspective, things are pretty much night and day", Jason explains. "Where we used to use manual processes and outdated, expensive materials to create molds, we now have a solution that's easy to use and that automates the process from start to finish using foam - and it's all done in-house. We've gone from a process that uses essentially no technology, to one that's built around technology - and the results speak for themselves."

ROME WASN'T BUILT IN A DAY - BUT EVOKE CAME CLOSE
One of Evoke's first projects, an 8' X 8' GFRC relief of a Roman battle scene, was a perfect example of how their processes were transformed. Starting with a scale model of the battle scene, Evoke scanned it using the FROGScan™ 3D scanner and created a 3D file. The file was modified using FROGWare™ software and then sent to the FROGMill™ foam router to be carved out of high density foam in three pieces. After assembling the enlarged foam reproduction, the QuickMold™ process was used to hard coat the foam and create an intricate and durable mold. Finally, using the FROGGFRC™ line of products, GFRC material was sprayed into the mold and released to create the final piece. Thanks to its light weight, the relief was easily mounted on a wall in commercial office space to create a stunning backdrop.

"That project would have been impossible for us without FROG3D™", Dallas explains. "We pulled it off as one of our very first projects, which speaks to the power of the system and how it can transform concrete processes and capabilities."

A WHOLE NEW WORLD
While increases in productivity are boosting their bottom line, Evoke is most excited about the doors that FROG3D™ has opened for new creative pursuits and product lines. "With the capabilities we have for scanning, milling and mold making, we can create or mold anything we can think of, no matter how detailed."

As a result, Evoke can not only put creative spins on more traditional products like countertops and fireplaces, but they can also produce eye-catching features like decorative architectural panels and statues that were simply impossible before - adding a whole new dimension to what they can offer their clients. They've even been able to expand into commercial work - something the Manteis never thought possible for a smaller shop.

A MOLD FOR SUCCESS
With the backing of Streamline and FROG3D™, the Manteis have watched Evoke start down a path to quick growth. But as Dallas explains, growth isn't necessarily their primary motivation. "Our growth isn't just for the sake of getting bigger, it's about getting more creative and giving our customers products they can't get anywhere else. FROG3D™ has let us do this. We've not only got the productivity and growth we're looking for, but we're also able to offer the kind of end products that traditional processes don't allow. Our customers are happy, and we're happy."

For Dwayne Lehman, President of Streamline, Evoke's success is what Streamline and FROG3D™ are all about. "Evoke is a perfect example of how FROG3D™ can transform a concrete business. It has also given us firsthand knowledge we can use to help other companies find the same kind of success."

Case Studies: Wassmer Studios

Thu, 13 May 2010 17:10:00 GMT

WASSMER STUDIOS MOVES FORWARD WITH FROG3D®

CLIENT PROFILE

Wassmer Studios
Olathe, Kansas, USA
www.wassmerstudios.com
FROG3D® Application - Mold Making

Wassmer Studios is a designer and manufacturer of high-end architectural details manufactured from cast limestone, plaster and natural stone. Combining classic design and unmatched detail with precise engineering and premier materials, they create the finest in cast stone fireplace mantels and overmantels.

When Wassmer Studios looked to take a thriving architectural detail business to even higher levels of success, they turned to Streamline Automation and the FROG3D® system. Thanks to FROG3D®, Wassmer Studios can now deliver the kind of quality their customers have come to expect, in a wider variety of products and with shorter lead times.

THE CHALLENGE

MOVING BEYOND THE STATUS QUO
Wassmer Studios’ clientele knows quality. With projects being installed in ultra high-end single family homes and high-end hospitality locales including hotels, casinos and country clubs, there’s no room for compromise. Whether they’re creating architectural products from their existing catalog, developing new products or carrying out custom projects, faithfully reproducing the exquisite detail that has become Wassmer Studios’ hallmark is something the company takes great pride in.

Despite this ongoing pursuit of quality, Philip Wassmer, founder and owner of Wassmer Studios, was looking to push the envelope even farther. While traditional mold making and manual production processes had their place, they didn’t necessarily fit with a business looking to constantly evolve. As Wassmer explains, “instead of sticking with the status quo, we’re always pushing ourselves forward. We’re focused on producing the best work we can, but we’re also committed to growing our capacity for providing custom projects and achieving this growth while we keep shortening our lead times. Competing against an ever shrinking world supply economy makes this an even bigger challenge”. Looking to boost productivity, shorten lead times and maintain the quality of their architectural work, Wassmer set his sights on Streamline Automation and the FROG3D™ system.

THE SOLUTION

A BREAK WITH TRADITION
After investigating a number of options, Wassmer found what he was looking for in the FROG3D™ foam carving system. With the FROGMill™ foam router, the FROGMill™ 4th Axis, the FROGScan™ 3D laser scanner and FROGWare™ software, Wassmer Studios has been able to overhaul their mold making processes and move beyond the limitations of traditional methods. FROGScan™ and FROGWare™ software are used to scan existing objects, model new ones and import designs to be incorporated into their projects. Scanned files can then be edited and scaled to any size before being sent to production. Projects are then milled with the FROGMill™ and FROGMill™ 4th Axis to exacting levels of detail using a variety of materials. These pieces are then used to create the final molds for a full range of beautiful architectural pieces.

When it came to choosing Streamline and FROG3D™, Wassmer’s decision was influenced by quality of the system’s output, but also by its integrated nature. As Wassmer puts it, “we were excited about gaining a partner that offered the unique ability of linking scanning and machining technologies in one solution.” This capability ensured that Wassmer Studios did not have to piece together non-integrated components. Just as important for Wassmer was the fact that Streamline’s skills went beyond equipment. “We went with Streamline because they fully understood our business needs”, explains Wassmer. “Their strength is the knowledge they bring of the challenges of manufacturing and their ability to constantly refine their products to better meet those challenges”.

THE BENEFITS

THE FROG3D™ ADVANTAGE
Using the FROG3D™ system, Wassmer Studios is able to create intricate, detailed molds that translate into stunning architectural projects - without the time consuming hand carving relied on before. While the inefficiencies of traditional mold making have been eliminated, the quality, detail, creativity and craftsmanship are not lost. With these kinds of capabilities, the end result delivers on Wassmer’s commitment to moving his business forward. “We’ve focused on adapting and creating new technologies that allow us to consistently exceed our client’s expectations - FROG3D™ is doing that for us”, Wassmer explains. “FROG3D™ has made our prototyping shop much more efficient and powerful, allowing us to reduce our time to production for new product development and custom projects. We can say yes to a wider variety of custom projects and promise shorter lead times, all while maintaining the detail and quality our customers demand”.

FROG3D™ has also given Wassmer the ability to approach projects in ways impossible with traditional processes. “One of the main benefits we’ve experienced is being able to more fully benefit from our existing catalog of patterns by offering them in every conceivable scale, allowing us to ‘cut and paste’ and change scale to look at things in a whole new way”. With this solution, Wassmer Studios have taken their flexibility, efficiency and quality to new levels, giving the business the boost they were looking for. Ultimately, FROG3D™ has allowed Wassmer Studios to maintain their creativity, while improving their underlying processes. “The result is a culture where creativity and business are joined in a healthy partnership, with each discipline bringing strength to the other”, says Wassmer. “I would highly recommend the pairing of Streamline and FROG3D™. They will get you up and running and doing what you do faster, better, cheaper and happier.”

Case Studies: University of Calgary SAE Team

Thu, 13 May 2010 17:08:00 GMT

STREAMLINE AUTOMATION AND THE UNIVERSITY OF CALGARY FORMULA SAE TEAM

CLIENT PROFILE

University of Calgary SAE Team
Calgary, Alberta, Canada
http://www.ucalgary.ca/schulichracing/
FROG3D® Application - Mold Making

The Formula Design Series lets students design and build some incredible race cars, but it’s really about giving the students an opportunity to gain valuable engineering and fabrication experience - experience they typically wouldn’t obtain from classroom curriculums.

Each year, groups of engineering students from around the world design and build advanced race cars to compete in the Formula Design Series – a renowned student design competition. When the University of Calgary's Formula SAE team approached Streamline Automation looking for help with creating a lightweight body for their car, we were happy to help. It was a chance for us to support a group of future innovators, but also to show off the capabilities of the FROG3D® system and how it fits perfectly into an educational environment.

FROM THE DRAWING BOARD TO THE RACE TRACK

At Streamline Automation, we understand the importance of innovation. We've seen first hand how innovation can transform the way things are done – making people and businesses more creative, agile and productive. While we're well versed in the opportunities that innovation creates, we also know the challenges that innovators face. It's not always an easy mountain to climb, and we understand that innovators need to be supported, encouraged and rewarded.That's why we jumped at the opportunity to support the University of Calgary Formula SAE team - a group of future innovators pushing the limits on the race track and representing their school in competitions around the world.

With beginnings in 1981, the Formula Design Series has evolved to become the largest and most prestigious student design competition in the world. University and college students are challenged to design and manufacture a single seat, open-wheel style competition race car. Each car is designed by student teams and then built from scratch, giving students hands-on experience in taking an advanced engineering project from concept to completion. At the various competitions that take place around the world, cars are judged in a number of static and dynamic events by panels that include former Formula One Technical Directors and engineering professionals from automotive and racing leaders such as GM and Ford.

The Formula Design Series lets students design and build some incredible race cars, but it's really about giving the students an opportunity to gain valuable engineering and fabrication experience – experience they typically wouldn't obtain from classroom curriculums. Students not only get practical learning experience, but as part of a high powered design and build team, they're also able to develop essential leadership, management and communication skills.

University of Calgary team member Eric Richard summed up what students take away from this program. "The Formula SAE experience gives students an understanding of the application of our schooling to the real world," he says. "It also gives students the opportunity to network and interact with companies that they could be working with when they join the workforce. Formula SAE gives students a competitive and fun way to become the most practical engineers that they can be." All of this makes for an exciting program that puts the future of innovation in good hands.

FROG3D™ AND THE CHECKERED FLAG

Established in 1999, the University of Calgary Formula SAE Design Team now includes over 50 members, and they have competed at Formula SAE events in Canada, the U.S. and the U.K. When the team contacted Streamline Automation for help in taking their car to the next level, we were happy to donate our expertise and technology. Thanks to its advanced mold making capabilities, the FROG3D™ foam carving system was a perfect solution for creating molds for the car's aerodynamic body. Starting with a meticulous design file created by the team, FROGWare™ software was used to edit the file and create milling tool paths. Once the files were prepared, they were sent to the FROGMill™ foam router, which perfectly replicated the designs in foam to create body panel molds. Styrospray and carbon were then laid up in the molds to create the new body panels, which ended up being over 40 pounds lighter than the previous year's version - a considerable advantage in the world of racing.

For Richard, Streamline's support was important in improving the car's capabilities. “Streamline helped the team both through its sponsorship of our bodywork molds, and through advice on how to make the molds most effectively,” he explains. “This led to one of the best looking, and by far the lightest body that the team has ever had. This year we reduced the weigh tof the body by 80%.” With an improved car and high expectations, the team competed in three major events this year, including their best finish ever at the Formula SAE West event in Fontana, California, and a second place finish at the AutoslalomCanadian Nationals in Saskatoon,Canada.

For Dwayne Lehman, president of Streamline Automation, supporting the University of Calgary team was not only a way of giving back, but also away to show what FROG3D™ is capable of. “By highlighting the capabilities of our system and the nature of our processes within this kind of student driven project, we're able to show how the system works well in an educational setting,” explains Lehman. “It could be a fine art department, an architecture department or an engineering department; our system can revolutionize production techniques and double as an important educational tool. Part of the educational value comes from our focus on sound processes. We support our business clients by providing innovative equipment, but we also provide far reaching training and support so they understand the processes for taking projects from start to finish. This approach has proven to be a perfect fit for the educational institutions that turn toFROG3D™.”

Streamline Automation is proud to support the University of Calgary's Formula SAE team and wishes them the best of luck at the races. For more information about the team, visit www.ucalgary.ca/schulichracing. To learn more about Streamline Automation's FROG3D™ system, visit www.3dcutting.com.

Case Studies: Heavy Industries

Thu, 13 May 2010 17:07:00 GMT

FROG3D™ TAKES THE WEIGHT OFF HEAVY'S SHOULDERS

CLIENT PROFILE

Heavy Industries
Calgary, Alberta, Canada
www.heavyworld.com/
FROG3D® Application - Themed Environments / Sculpture Enlargement & Fine Art Replication

Streamline Automation President Dwayne Lehman, along with partner Ryan Bessant, created Heavy Industries as an independent theming company, but also as Streamline's R&D test facility. Heavy field tested and now uses FROG3D™ at the core of their business, providing an advantage that has fueled incredible growth.

When two partners set out to make their mark on the theming industry, they looked to FROG3D® to provide the creativity and productivity needed to set them apart. The result is Heavy Industries, one of the field's most respected companies, growing from a start-up to a significant industry player in a few short years.

THE CHALLENGE

HEAVY LOOKS FOR LIGHT AT THE END OF THE TUNNEL
In 2003, partners Dwayne Lehman, and Ryan Bessant had their sights set on building an innovative theming company. Together, the team not only brought a combination of technical, artistic and business skills to the table, but through Lehman, they also had access to Streamline Automation's FROG3D™ foam carving system. The challenge would be to bring all of the different elements together to carve their own unique niche within the very competitive theming industry.

As Ryan Bessant, Heavy's current President, explains, this was a multi-faceted challenge. "We knew the starting point had to be the creative capabilities that could create a world-class product. We weren't going in thinking we'd provide products on par with existing companies, we wanted to create the kind of quality that the industry hadn't seen before. So we knew we had to have the kind of creative capabilities that other companies didn't have – this went for our people, but also for our processes."

Heavy was well aware that their production processes could spell the difference between success and failure – no matter how good the end product was. "Just like in any business, efficiency and productivity are just as important, if not more important, than your product", Bessant explains. "We spent a lot of time talking about how we could integrate efficient production processes with a high quality end product. We knew we would be set apart if we could do this effectively."

With this dual challenge, Heavy jumped in feet first – and they haven't looked back since.

THE SOLUTION

THE FROG3D™ ADVANTAGE
Since Heavy got off the ground in 2003 they've grown to become an industry heavyweight. Heavy's work can be found across North America, everywhere from theme parks, to museums, to shopping malls. They've grown from 5 to over 30 employees, and their original 5,000 sq ft facility has been replaced by a 25,000 sq ft building. Growth has exceeded all expectations.

In Bessant's mind, the FROG3D™ system has played a key role in the company's success. "There's no question that a good deal of our growth has been driven by the capabilities of FROG3D™", Bessant explains. "The system gives us everything we need to bring our ideas to reality. With integrated scanning and production processes we can basically reproduce anything we can think of with foam. It's brought an element of creative freedom to everything we do."

IT'S THE DESTINATION AND THE JOURNEY
Beyond boosted creativity, Bessant speaks just as highly of how FROG3D™ has provided Heavy with efficient production processes. As he explains, "to me, the system is about more than what it helps us create, it's about how it helps us create them. With FROG3D™ we've got a way to simplify some of the most time-consuming parts of the process. I wouldn't want to think of how much time we'd be wasting doing things like enlargement manually."

Ultimately, FROG3D™ has allowed Heavy's creative team to be used more effectively. As Bessant says, "instead of having our creative guys spending time doing non-creative things, FROG3D™ takes the process to a point where it makes more sense for our sculptors and artists to get involved. Their starting point is much further along in the process." As a result, Heavy's people spend less time on back-end processes, and more on the real creative elements. "Because the system takes care of the pieces of the process that our guys don't want to be bothered with", Bessant explains, "there's more time to spend on really making the end product stand out."

Bessant's original hesitation about integrating technology has been laid to rest. "Some of the concern was with how we could integrate technology into such a creative field with an artistic staff. The last thing we wanted to do was compromise creative integrity. But we've learned that FROG3D™ gives us the ability to spend even more time on doing the things that we love to do, and more time to make sure our clients get exactly what they're looking for."

FROG3D™ MAKES SOME NEW FRIENDS
While the FROG3D™ system has been crucial to their success, Bessant gives credit where credit is due. "Our success is really because of the quality of the people we have at Heavy", Bessant says. "These are top notch artistic and technical people who know what they're doing. Where FROG3D™ really helps is in how it facilitates the work our guys do. It lets them use their creativity, but it also gives us efficient production processes. This efficiency means that we have even more time to focus on the creative side of our business. Going in, we knew this combination of creativity and productivity was important, and FROG3D™ has helped us get there."

For Streamline Automation's President Dwayne Lehman, the effects of Heavy's success have also had a deep impact on Streamline. "Knowing exactly how the FROG3D™ system can help businesses in the theming and sculptural industries has given us knowledge that very few equipment vendors have. We know what the system can do, and we know what a theming company needs to do to be successful. This kind of knowledge sets us apart, and it means we can offer our clients more. We can help take their businesses to where they want them to be."

Article: Investing During the Recession

Fri, 30 Apr 2010 20:21:00 GMT

THE UPSIDE OF THE DOWNTURN

With all of the economic turmoil we're facing, you may not think that it's a good time for any kind of purchase, let alone a significant investment. But the conditions are perfect to set your business up to come out of the downturn with a serious competitive advantage - and to do it at a time that will save you a significant amount of money.

INVESTING DURING THE RECESSION

While many wouldn't ask for an economic downturn, a period of uncertainty can bring a number of positive effects. To stay afloat, businesses are essentially forced to increase their efficiencies, cut waste and find smarter ways of operating. Unfortunately, many businesses also see tough times as a signal to pull back, cut costs and lay low in an attempt to weather the storm. For proactive business owners who recognize that tough times are often the best times to make improvements, other businesses' hesitation creates an important opportunity. While the competition downsizes and waits for the storm clouds to pass, other companies forge ahead and make investments for the future. Guess who will be in the better position when the economy starts heating up again?

While there are many roads to improvement, innovation is the single most important condition for transforming the crisis into an opportunity. It has been proven time and time again - businesses that can effectively add innovative equipment and processes during periods of stagnation are the ones that position themselves for the greatest growth. Business owners can choose whether theirs will be the company that sits back and waits for things to change, or the one that makes its own change and creates its own opportunities. As an added incentive, downtime is the perfect time for equipment installation and implementation, as it's the time when a period of transition has the least impact on your business and your customers.

LEAP AHEAD OF THE COMPETITION

For companies involved in theming, sculpture and mold making, Streamline Automation offers proven innovation that can add productivity, flexibility and creativity to existing production processes. Streamline's FROG3D™ foam carving system has established itself as a competitive advantage for creative businesses around the world. For established businesses or those just getting started, FROG3D™ offers game-changing capabilities that can push the quality of end products and the productivity of processes beyond the competition. By setting yourself up with FROG3D™ now and learning how to take advantage of the gains it offers, you'll be ready to take the competition by storm when the economy makes its inevitable recovery.

While the timing may be perfect from a competitive standpoint, it's not the only reason you should seriously consider investing in your business now. Financial incentives that are typically strongest during times of economic turmoil mean that you can save a good chunk of money by making a move now:

Favorable exchange rates – Thanks to exchange rates that work in our favor, Streamline currently has a unique level of pricing flexibility that can help us provide a solution that meets your budget.

Low interest rates – With unprecedented reductions to interest rates, you can set yourself up with the equipment you need without the high interest payments. Couple this with a range of advantageous leasing options and your monthly payments quickly become very affordable.

Significant tax incentives – Governments around the world have introduced tax incentive plans to make it easier for you to invest in your business. In the US for instance, you can deduct the full amount of equipment purchases up to $250,000, giving you an unprecedented tax saving opportunity.

We're confident that FROG3D™ can take your business to where you want it to be, because we've seen it happen over and over again. With all of the advantages currently operating in the market, there really hasn't been a better time to make the leap.

Give us a call to discuss how Streamline and FROG3D™ can turn the economic slowdown into a serious opportunity for your business.

Article: Mold Making Technology Moves GFRC Forward

Wed, 28 Apr 2010 18:50:00 GMT

Mold Making Technology Moves GFRC Forward

Glass Fiber Reinforced Concrete (GFRC) is not only changing the face of concrete, but it's providing a world of new product and business opportunities for those already in the industry or for those looking to get started. While GFRC has proven its worth with conventional products like building facades, fireplaces and countertops, advanced mold making technology is taking GFRC beyond the typical applications and opening the door to new creative possibilities.

Made up of a cement-based composite reinforced with glass fibers, GFRC has all the characteristics of regular concrete. A number of additional qualities, however, give it significant advantages. Most obviously, GFRC is up to 80% lighter than concrete, so it's easier to work with and install. Despite its light weight, GFRC also boasts superior strength and durability, making it a material that can stand the test of time. Add the fact that GFRC is easily molded into intricate and detailed designs in a wide selection of colors, forms and textures, and you've got a perfect replacement for precast concrete and an ideal material for a range of creative projects.

BUILDING A NEW FOUNDATION FOR GFRC
The foundation for any GFRC project is a mold. Up until now, given the nature of mold making, building this foundation has been a critical challenge. The specialized nature of mold making has pushed many away from creating molds in-house, so even the most basic of molds tend to be farmed out or purchased - a costly proposition. For those that have taken things into their own hands, creating detailed molds means time-consuming hand carving at the hands of a skilled artisan. Ultimately, many businesses end up relying on a basic set of undifferentiated molds, limiting what they can provide to their customers.

With traditional processes holding back creativity and productivity, it may have been a matter of time before technology came to the rescue. In this case, new mold making technology is simplifying and automating the creation of molds. Thanks to a foam carving system developed by Streamline Automation, the days of hand carving molds are over. This system, dubbed FROG3D™, combines 3D laser scanning, CNC routing and various supporting processes with the versatility of high density foam to create a system that revolutionizes mold making - giving every business involved with GFRC the power to create the kind of molds they want.

TRADITIONAL CRAFTSMANSHIP MEETS ADVANCED TECHNOLOGY
The system's starting point is its 3D laser scanner and customized software. These components allow molds to be designed without the skills of an artist, bringing mold making to the masses. Starting with a scale model of the piece or just an idea, the user can create an editable data file that forms the basis for the rest of the process. If a physical model of the piece exists, it can be scanned to create a perfect digital replica. If a physical model doesn't exist, design software can be used to model it in 3D. In both cases, working with data allows designs to be edited, scaled and saved for future use – bringing new levels of flexibility and creative freedom to mold making.

Once the data file has been created, it is sent to a 3D router that perfectly replicates the piece using high-density foam. Creating a negative or positive version with perfect accuracy, scale and detail, the router automates the carving process and eliminates the labor of hand carving. Negatives can be coated with a thin coat of durable material to create an instant mold, while positives form the basis of Streamline's proprietary QuickMold™ process. The end result of either process is a detailed, durable mold that's created in a fraction of the time of traditional processes.

TAKING GFRC INTO THE FUTURE
"The combination of automation, accuracy and speed creates a powerful mold making engine that is taking GFRC to where regular concrete can't go." explains Lehman. "It creates molds with unbelievable quality, but it does it with an automated process that anyone can follow. You can now mold whatever you want to, from new takes on traditional products to new products that were cost prohibitive before. We've created a way for any business to create their own molds without sacrificing quality and without putting creative control in someone else's hands." With this mold making power, the product possibilities for GFRC are endless:

Detailed architectural elements
Perfect historical reproductions and restorations
Eye-catching building facades
Stunning reliefs and wall art
Innovative sinks, fireplaces and countertops
Themed environments and sculptures

FROG3D™ technology is not just about expanding GFRC's horizons with creative new products. It can also generate new business opportunities. By combining improved creativity with the increased efficiency of an automated system, this is a technology that can give businesses a serious advantage over the competition. As Lehman explains, "FROG3D™ can not only help GFRC businesses take the next step towards giving their customers exactly what they want, but it can also help them grow their productivity and bottom line. This is a classic win-win situation." GFRC, welcome to the future.

For more information about integrated foam carving systems and about Streamline Automation's FROG3D™ foam cutting and carving system, visit http://www.3dcutting.com.

Article: Traditional Building and Architectural Restoration Meet Foam Carving Technology

Fri, 30 Apr 2010 20:23:00 GMT

Traditional Building and Architectural Restoration Meet Foam Carving Technology

The more things change, the more it seems we're drawn to places that connect us to the past. Whether it's as lofty as a church cathedral or as everyday as an office building, the architecture of days gone by has the power to remind us of where we came from.

Maintaining links with the past through architecture has always been a labor of love. Restoring a building that has seen better days or recreating the feel of an historical building has traditionally involved tedious, manual processes hampered by high costs, extensive labor and the potential for inaccuracies. But the times are changing. The development of advanced foam cutting and 3d foam carving technologies has introduced a world of new possibilities for restoring and revisiting traditional architecture.

Gaining acceptance as a lightweight, easy-to-install, cost effective replacement for traditional building materials, foam is now used to create a range of architectural features, from columns and balusters to moldings and other decorative features. These pieces can be made with foam and then coated with materials that stand up to the elements, or foam can be used to create molds for concrete, cast stone, plaster and a range of other materials. Despite this, there has been some hesitation to adopt this material for traditional building and architectural restoration. While concerns about introducing new technology into a field full of tradition may be partly to blame, the technologies available in the past simply haven't been up to the task.

The introduction and integration of a number of technologies, including 3D laser scanning, 3D foam milling and innovative mold making processes is solving these problems and making foam carving a perfect option for architectural reproduction and restoration. Dwayne Lehman, president of Streamline Automation, a company that has pioneered the use of these technologies, explains that they "essentially eliminate the problems that come with traditional methods, whether it's the amount of labor involved or the inaccuracies. They provide an automated solution that's more efficient and accurate than anything available before."

The process starts with the original architecture, whether it's the existing original, a photograph or even a memory. Where an original piece exists, the object is laser scanned to create a digital file that's accurate to within thousandths of an inch. If the original is long gone, a digital file can be created using 3D modeling software to bring the past to life. In both cases, the resulting file can be edited and adapted within the software to ensure accuracy and detail. In cases where restoration work is required, the software can be used to correct the effects of time. As Lehman explains, "this is really where history and technology come together. This system lets you bring architecture back to its original form."

Once the data file has been prepared, it's sent to a 3D foam router, which can recreate the piece in exacting detail using high density foam. Depending on the nature of the piece and how it will be used, there are a number of options at this point. For less intricate pieces, a positive version can be milled out of foam and then coated to produce a sturdy final product. In cases where the final product will be created using cast stone, concrete, plaster or a range of other materials, new mold making processes allow a detailed mold to be created from either a negative or positive version of the piece. These molds are then used to create the final product.

Lehman explains that the benefits of combining foam cutting and carving technology with innovative mold making processes "go beyond the most obvious time and labor savings. It can recreate and restore with great accuracy, but it also brings new flexibility and efficiency. Architectural designs can be stored digitally and then altered, scaled or added to as required. So it's not only about perfect restorations, but it's also about allowing new uses of traditional architecture in modern building."

The end result is accurate and authentic reproductions and restorations that are almost impossible to distinguish from original versions. The process brings improvements to traditional processes but still creates end products that capture the spirit and craftsmanship of the originals. So while this is a technology that's moving traditional building forward, it's also letting us maintain our connection to the past.

For more information about integrated foam carving systems and about Streamline Automation's FROG3D™ foam cutting and carving system, visit http://www.3dcutting.com.

Article: Taking the work out of artwork

Fri, 30 Apr 2010 20:25:00 GMT

Taking the work out of artwork

A version of this article appeared in the May 2007 edition of Sculpture Journal.

Ask Brian Cooley what he likes most about creating his sculptures and there's no mention of the sculptural enlargement or point-up process. He isn't alone. Cooley's distaste for the process is shared by countless sculptors who have labored through it. Since ancient times, point-up has been a daunting task. Regardless of the method used, ensuring that the scale and accuracy of an enlargement is not compromised requires a process notorious for its time consuming and physically demanding nature.

When it comes to point-up, Cooley should know. World renowned for his life-like dinosaur sculptures, calling his work big would be an understatement. Inhabiting museums and traveling exhibitions around the world, his prehistoric creations can tower 30 feet in the air and stretch to lengths of 75 feet. With this kind of size, the enlargement process becomes one of epic proportions – a process that Cooley has become all too familiar with. But with hardship, comes innovation. Cooley recently discovered a technology that's revolutionizing point-up and changing the way that sculptors approach this piece of their work.

Like many sculptors, Cooley's passion for what he does is driven by creative expression and discovery. Working in the world of dinosaurs, new discoveries are par for the course, but Cooley is also driven by the discovery of the sculptural process itself. "I like discovery, exploration and the whole 'happy accident' thing," he explains. "I like the part where I can play - sometimes have a disaster, and sometimes come up with something that's new and different."

Needless to say, the point-up process doesn't provide the kind of discovery that lights up Cooley's eyes. "It may have at one time" he says, "but after 25 years, there's definitely very little novelty left." Using a process that has changed very little through time, this isn't surprising. Starting with a small scale maquette, Cooley set about enlarging his work with traditional point-up methods. Using plumb bobs, spirit levels and measuring tapes, and eventually graduating to digital measurements using laser levels, this was a hand-built process from start to finish.

It was also a time consuming and backbreaking process – and one that he could do without. "The vast majority of that process is bull labor," Cooley explains. "It's really strenuous because you're in awkward positions. There's heavy lifting, but there's also awkward lifting that makes it hard on the body. I've spent my days in the chiropractor's office, that's for sure." Spending long spells of time without the kind of creative engagement that fuels his passion, this was a process that was taking the enjoyment out of his art.

Looking to ease his aching muscles, Cooley turned to a technology that's finally bringing point-up into this century. Back-breaking traditional processes are being replaced by the automation of 3D scanning technology and high-tech foam milling machinery. Pioneered by Dwayne Lehman and his company Streamline Automation, this technology actually has its roots in ice. Lehman's passion for giving artists the freedom to focus more freely on the creative side of their work pushed him to develop technology that automated the ice sculpting process. Seeing the potential of similar technologies for artists in other fields led Lehman to develop a system that's revolutionizing the sculptural enlargement process. "Our FROG (Foam Replication of Organic Geometry) 3D system allows an artist to create an enlargement that looks exactly like their maquette," explains Lehman. "Where you have a good deal of interpretation going on in traditional point-up, this technology takes that interpretation out of the process. It also gets rid of the errors that come with interpretation. A sculptor can create an enlarged duplicate that doesn't stray from their maquette, but without the time consuming process that they're used to".

While the technology that goes into the system is complex, the process itself is straightforward. After creating a small scale maquette, the sculpture is scanned using a 3D laser scanner that translates the maquette into a set of data. The scanned 3D data is then passed from the scanning system to the milling system, which converts the data into milling coordinates. Once the material is set up in the milling machine, cutting then begins with the push of a button and the final milled part is created. Depending on the size of the enlargement, sculptures are milled in components and then assembled afterwards. The resulting full scale enlargement can then be finished as desired depending on the project.

This is a process that takes the weight of enlargement off of the sculptor's shoulders - literally. As Lehman explains, "By using foam to create enlargements, sculptors benefit from its versatility. It's not only cheaper but lighter and more accommodating to work with, so we can enlarge pieces that would otherwise be too heavy, awkward or cost prohibitive."

While the technology has existed in less advanced forms for some time, a number of developments have combined to make it more feasible for sculptors. As Lehman explains, "Streamline's vision has really been almost a decade in the making. The technology has advanced to the point where the kinks have been worked out and where we can create incredible levels of accuracy." Rather than working with non-integrated components, the components of this system work together to create a seamless workflow. "By understanding the process from start to finish and ensuring that all of the components talk to each other and work together, this system is an end-to-end solution. It lets sculptors go from art to finished product easily."

With maturing technology comes falling prices. This technology is no different, as the costs have steadily decreased. "Where many sculptors had a hard time justifying the cost of the technology in the past, the price has come down to the point that makes it a no-brainer in many cases," says Lehman. "With the combined accuracy, ease of use and cost, the technology is one that makes sense now."

For Cooley, finding this technology happened just at the right time. The challenges of point-up were taking their toll. It got to the point where Cooley was ready to pack it in after a particularly back breaking project –the largest project that he had ever undertaken. Rather than exhilaration, the finished product brought exhaustion. "By the time I was finished that job, I had nothing left, physically or mentally," says Cooley. "At that point I thought I had nothing left to prove. I just made the biggest thing that I'm ever going to make, so I decided that I was going to sell my shop. I was done." Point-up was about to claim another victim.

But with the technology maturing to the point of cost effectiveness, Cooley decided to work with Lehman on a new project. The end result, a group of four imposing dinosaurs, completely hit the mark, looking exactly like the result of traditional point-up methods. Cooley was more than pleased. "To look at the pieces side-by-side, you wouldn't know that they were done by two different processes. If you started tapping them with a hammer or doing core samples you'd notice they sounded different, but the appearance is exactly the same."

More importantly perhaps, the finished product had not been accompanied with the kind of hardship that was turning Cooley off. Not only was the back breaking and awkward work eliminated, but the process itself was twice as fast. With time freed up to work on other parts of the project, the commission was completed much faster – a result that ultimately strengthened Cooley's bottom line.

By providing a way of avoiding the pain of point-up, and at the same time introducing new levels of efficiency to the overall sculptural process, 3D technology is changing sculptors' view of the enlargement process. "You have to recognize that there are processes in what you're doing," Cooley explains. "There are people that are better than you at certain parts of the process. When I find someone who's better at something than me, that's a really beautiful thing. It just makes life easy." In this case, technology provides the helping hand.

More than anything perhaps, the technology is giving sculptors the ability to focus on what they really love to do. For Cooley, the most important result is quite simple. "I boil it all down to how much time do I get to spend on the creative process." With this technology, he's found a way to do just that. As Lehman puts it, "this is a technology that’s taking the work out of artwork."

Article: Creating Concrete Molds and Architectural Features Using Foam

Wed, 28 Apr 2010 18:58:00 GMT

Creating Concrete Molds and Architectural Features Using Foam

Whether it's being used to create precast concrete molds or as a perfect replacement for concrete and wood, coated foam is fast becoming the material of choice for architectural features. Lightweight, durable and easy to install, foam provides benefits that traditional materials don't, and it can be used to create a full range of architectural features -- from columns, balusters and capitals, to moldings, arches and quoins.

While foam is an ideal material for creating these features, the related production processes and equipment are just as important. Hot wire foam cutting has become popular for architectural applications because of its ability to turn out consistent architectural features and concrete molds without time consuming manual processes -- and without sacrificing quality.

However, while standalone hot wire foam cutting equipment can handle basic architectural features, there are limitations to the kinds of products that can be created. The nature of hot wire equipment, whether using straight or bent wire, limits production to basic architectural designs. Incorporating decorative patterns, intricate details or creative designs -- the kind of qualities that set architecture apart -- is simply not possible with standalone hot wire cutting technology. For those looking to move beyond these limitations, a new system that combines a number of technologies into a powerful foam carving solution is answering the bell.

Combining hot wire cutting with 3D laser scanning, CNC (computer numerical control) routing and various finishing capabilities, an integrated foam cutting and carving system pioneered by Streamline Automation represents the next level of innovation in architectural foam and precast concrete mold production. While hot wire cutting technology is an integral component of this system, it's the addition of the scanning, routing and finishing capabilities that introduces a new realm of creative possibilities.

3D laser scanning allows users to incorporate any design imaginable into their products. Customized software can be used to adapt, combine and scale these designs, while taking a design from positive to negative to create a mold is as simple as a keystroke. While basic architectural shapes can then be cut on the hot wire cutting machine, the CNC router can be used to mill literally any kind of organic shape, design or feature in either positive or negative. These routers really are the workhorse of the system, carving intricate designs that have traditionally only been possible with meticulous hand carving. Once pieces are carved, customized spray equipment or foam coating machinery is used to prepare for installation or concrete casting.

Thanks to the seamless integration of various complimentary technologies, this system makes it possible to take architectural features from concept to creation with an automated solution. Users can produce creative and decorative architectural features and molds without the labor of traditional hand carving processes, and without the creative limitations of standalone hot wire cutting equipment. Perfect replicas of existing pieces and models using either foam or concrete are possible, including accurate historical reproductions.

Beyond taking traditional architectural features to new levels, this system can also create product lines simply impossible with hot wire cutting. Scanning and routing capabilities allow for the creation of decorative wall panels, concrete reliefs, fireplace mantels, concrete sculptures and much more. It's not surprising that this system is gaining popularity as a means of delivering artistic and innovative architectural designs that stand out from the crowd. Bringing together modern technology and traditional craftsmanship, this system is revolutionizing the production of architectural foam features and molds.

For more information about integrated foam carving systems and about Streamline Automation's FROG3D™ foam cutting and carving system, visit http://www.3dcutting.com.

News Release: Streamline Automation Introduces FROGCoat™ Coatings

Wed, 28 Apr 2010 17:52:00 GMT

Streamline Automation Introduces FROGCoat™ Coatings, Advanced Polyurea and Polyurethane Coatings for Artistic Applications

Streamline Automation’s FROGCoat™ Coatings are the newest addition to Streamline’s FROG3D™ line of foam cutting equipment and materials. Used for sculptural, architectural and mold making applications that use foam as their foundation, these coatings provide a strong and durable finish that can stand up to the elements, and they provide a look that stands out from the crowd. With the addition of FROGCoat™ Coatings, Streamline Automation becomes a one-stop-shop for their clients’ foam cutting, carving and coating needs.

CALGARY, ALBERTA, CANADA, March 31, 2009 – Streamline Automation today introduced FROGCoat™ Coatings, a new line of advanced coatings and related materials for sculptural, architectural and mold making applications. With the addition of coatings to their offering of foam cutting equipment, Streamline can now provide their clients with a turnkey production solution that improves process efficiencies and end product quality.

For those who work with foam, whether it’s for themed environments, props, concrete molds or architectural foam, the hard coating process is absolutely critical for the quality and durability of the end product. FROGCoat™ Coatings are a proven means of coating foam products with a durable finish that can hold up in both internal and external environments, regardless of the conditions. As Streamline Automation’s President Dwayne Lehman explained, “These are specialized coatings for specialized applications. They are ideal materials for the kind of artistic applications our clients specialize in, so they don’t have to work with coatings or suppliers not suited to their lines of work.”

FROGCoat™ Coatings are backed by a team with extensive experience both with the coatings themselves and in related production environments. “With the in-house expertise Streamline has, we can support our coatings with comprehensive training programs and detailed technical support tailored to artistic applications,” Lehman explains. “Our clients get everything they need to take their projects from start to finish.” The addition of FROGCoat™ Coatings to the FROG3D™ line of foam cutting and carving equipment means that clients can now source all of their needs from one supplier. Each FROG3D™ component has been designed and tested together, so clients get an integrated solution and avoid the hassles associated with managing multiple suppliers.

The FROGCoat™ Coatings line-up includes:

FROGCoat™ 100 Series Spray Coatings - FROGCoat™ 100 Series Spray Coatings include coatings and primers that are applied to foam pieces to create a durable and impact-resistant shell in both smooth and textured finishes.

FROGCoat™ 200 Series In-Mold Coatings - FROGCoat™ 200 Series In-Mold Coatings include coatings and primers that are applied directly into molds and used to replicate rock, coral, tree bark, skins and a range of other surfaces. De-molded parts exhibit great detail and realism and are ready for painting and finishing.

FROGCoat™ 300 Series Mold Making Materials - FROGCoat™ 300 Series Mold Making Materials provide the flexible coatings needed to create durable, detailed molds for concrete, plaster, fiberglass and a range of other materials. Combined with Streamline’s QuickMold™ process for creating molds, these coatings can boost efficiency and creativity of mold making processes.

For further information about FROGCoat™ Coatings or the FROG3D™ system visit http://3dcutting.com or call Streamline Automation toll-free at (877)358-0555.

About Streamline Automation

Streamline Automation (http://www.3dcutting.com) helps creative businesses from around the world create stunning architectural foam features, molds and themed environments - all with unmatched speed, detail and accuracy. Our clients not only get automated, end-to-end production processes, but they can also increase their production capabilities, boost their creative freedom and expand their businesses. Streamline Automation also provides a range of business-building services developed specifically for the industry and designed to deliver the knowledge, skills and operational processes our clients need to grow their businesses around FROG3D™ – whether they are industry newcomers or seasoned veterans.

Contact:
Andrew Wingate
VP - Marketing
Streamline Automation
Phone: +1 403 250 1073
Toll Free: +1 877 358 0555
andrew@3dcutting.com

News Release: The FROG3D™ Foam Carving System

Wed, 28 Apr 2010 17:50:00 GMT

The FROG3D™ Foam Carving System Brings Technology to Traditional Building and Architectural Restoration

Streamline Automation can now provide businesses involved in traditional building and architectural restoration with technology that can improve production processes and end products. Streamline's FROG3D™foam cutting and carving system brings automation to traditional processes while capturing the spirit and craftsmanship of original architecture.

CALGARY, ALBERTA, CANADA – Streamline Automation's FROG3D™foam carving system now offers a solution for those involved in traditional building and architectural restoration that can improve production processes and end products. By combining 3D laser scanning, 3D foam carving and advanced mold making technologies into an integrated solution, FROG3D™introduces a range of new capabilities for restoring and reproducing historic architecture.

With a combination of complementary technologies, FROG3D™can recreate the detail and craftsmanship of traditional building while eliminating the time consuming, manual processes that have previously limited the reproduction of historic architecture. Streamline's president Dwayne Lehman explains that "it's an automated solution that's more efficient and accurate than anything available before. Recreating the feel of an historical building or restoring a building that has seen better days become a whole lot easier."

Starting with the original architecture, objects are scanned by a 3D laser scanner to create a digital file that is accurate to within thousandths of an inch. If the original is no longer around, a digital file can be created using the system's 3D modeling software to bring the past to life. In both cases, the resulting file can be edited and adapted within the software to ensure accuracy and detail. In cases where restoration work is required, the software can be used to correct the effects of time. As Lehman explains, "this is really where history and technology come together. This system lets you bring architecture back to its original form."

Once the data file has been prepared, it is sent to a 3D foam router, which can recreate the piece in exacting detail using high density foam. Depending on the nature of the piece and how it will be used, there are a number of options at this point. For less intricate pieces, a positive version can be milled out of foam and then coated to produce a sturdy final product. In cases where the final product will be created using cast stone, concrete, plaster or a range of other materials, new mold making processes allow a detailed mold to be created from either a negative or positive version of the piece. These molds are then used to create the final product.

Lehman explains that the benefits of the system "go beyond the most obvious time and labor savings. It can recreate and restore with great accuracy, but it also brings new flexibility and efficiency. Architectural designs can be stored digitally and then altered, scaled or added to as required. So it's not only about perfect restorations, but it's also about allowing new uses of traditional architecture in modern building. The end result is accurate and authentic reproductions and restorations that are almost impossible to distinguish from original versions."

For more information about integrated foam carving systems and about Streamline Automation's FROG3D™ foam cutting and carving system, visit http://www.3dcutting.com.

News Release: FROG3D™ Architectural Foam Carving System

Wed, 28 Apr 2010 17:49:00 GMT

Streamline Automation's FROG3D™ Architectural Foam Carving System Goes Beyond Traditional Hot Wire Foam Cutting

CALGARY, ALBERTA, CANADA, June 10, 2008 – Businesses looking to create artistic and detailed architectural features now have a solution that goes beyond the capabilities of traditional hot wire cutting. Whether for creating precast concrete molds or architectural foam features, Streamline Automation's FROG3D™ foam carving system automates the production of intricate architectural pieces not possible with standalone hot wire foam cutters.

Hot wire foam cutting has become popular for architectural applications because of its ability to turn out consistent architectural features without time consuming manual processes. While standalone hot wire foam cutting equipment can produce basic architectural features and concrete molds, there are limitations to the kind of artistic products that can be created. Streamline Automation now offers a solution for moving beyond these limitations with their FROG3D™ foam carving system.

Combining hot wire cutting with 3D laser scanning, CNC routing and various finishing capabilities, including GFRC production capabilities, Streamline Automation's FROG3D™ foam cutting and carving system represents the next level of innovation in architectural foam and concrete mold production. While hot wire cutting is an integral component of this system, the addition of scanning and routing capabilities introduces a range of new creative possibilities. These capabilities allow for the incorporation of decorative patterns, intricate details and creative 3D designs into architectural features, whether using foam or concrete for the end product. Perfect replicas of existing pieces, including historical reproductions and restorations, are now possible. The FROG3D™ system can also be used to create product lines impossible with hot wire cutting, including decorative wall panels, concrete reliefs, fireplace mantels and concrete sculptures.

"Where standard hot wire cutting limits you to basic architectural features that don't stand out from the crowd, the FROG3D™ system lets you produce designs that have traditionally only been possible with meticulous hand carving," said Dwayne Lehman, President of Streamline Automation. "Thanks to the integration of various technologies into a solution that has been custom-made for architectural applications, our clients can take their architectural features from concept to creation with one system. Users can produce creative and decorative architectural features and molds without the labor of traditional hand carving processes, and without the creative limitations of standalone hot wire cutting equipment." The FROG3D™ system is available to businesses around the world looking to expand their creativity, productivity and markets.

For further information about the FROG3D™ foam carving system, visit http://www.3dcutting.com or call Streamline Automation toll-free at (877)358-0555.

News Release: Streamline Automation's New FROGcoat™ Foam Coating Machine

Wed, 28 Apr 2010 17:16:00 GMT

Streamline Automation's New FROGcoat™ Foam Coating Machine Automates the Creation of Foam-Based Architectural Features

CALGARY, ALBERTA, CANADA, June 2, 2008 - Streamline Automation today announced the addition of the FROGcoat™ foam coating machine to its FROG3D™ foam cutting and carving system. With this addition, Streamline's customers can now take their architectural foam projects from idea to installation with one integrated system.

The use of foam and foam cutting technology is quickly changing how businesses approach the production of architectural features. Coating foam pieces with durable finishes creates a lightweight, cost efficient and easy-to-install replacement for traditional concrete or wood materials. Officially launched today, Streamline Automation's new FROGcoat™ machine provides an automated solution for coating architectural foam trim, moldings and other features. Materials are simply fed through the machine on a conveyor system while coating material is evenly applied, creating consistent end products without the inaccuracies of manual coating methods.

FROGcoat™ rounds out the capabilities of Streamline's FROG3D™ system, a line of foam carving equipment made up of 3D laser scanning, hot wire cutting and CNC milling equipment. "The FROGcoat™ machine is a natural extension of our existing FROG3D™ foam carving system," explained Dwayne Lehman, President, Streamline Automation. "This system lets our clients create architectural features with the same detail and craftsmanship of traditional processes, but without the time and labor. The addition of FROGcoat™ to this system now lets them quickly apply coating to these pieces to get them installation-ready. Our system can now help at every stage of the process, introducing more efficiency and productivity into our clients' businesses."

FROGcoat™ features industrial grade steel and aluminum construction, easy operation and set-up, 24 feet/minute coating speeds, a variable speed tread belt drive system and a fully adjustable alignment system. Like all of Streamline Automation's products, FROGcoat™ is backed by comprehensive training and technical support.

For further information on FROGcoat™ or the FROG3D™ system visit http://www.3dcutting.com or call Streamline Automation toll-free at (877)358-0555.

About Streamline Automation

Streamline Automation (http://www.3dcutting.com) helps creative businesses from around the world create stunning architectural foam features, concrete molds and themed environments - all with unmatched speed, detail and accuracy. Our clients not only get automated, end-to-end production processes, but they can also increase their production capabilities, boost their creative freedom and expand their businesses. Streamline Automation also provides a range of business-building services developed specifically for the industry and designed to deliver the knowledge, skills and operational processes our clients need to grow their businesses around FROG3D™ - whether they are industry newcomers or seasoned veterans.